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Speciality Grades
Reactive PVOH

GOHSEFIMER Z
This Range is a specially modified PVOH. The PVOH molecule contains a reactive acetacetyl group.

Properties
Highly chemically reactive due to functional group
Forms tough, transparent membranes from water solution.
Adding specific waterproofing / cross-linking agents (such as glyoxal), followed by air drying and heat treatment, produces highly water- and hydrothermal-resistant films.
Excellent water-resistant adhesion
Forms all types of metallic ions and chelate.
Effective emulsifier or dispersant due to surface activity and protective colloid properties. In particular, it dramatically improves the water resistance of Polyvinyl Acetate emulsion.
Excellent formaldehyde adsorbing properties.


Product Grades and Technical Data for GOHSEFIMER Z
Product Grade
Saponification Degree
(mol%)
Viscositya)
(mPa•s)
pHb)
Volatile Matter
(%)
Applications
Z-100
98.5
4.5 ~ 6.0
3.5 ~ 5.0
7.0 or less
Thermal recording paper
Z-200
99.0
11.5 ~ 14.0
3.5 ~ 5.0
5.0 or less
Thermal recording paper
Z-210
95.0 ~ 97.0
11.5 ~ 15.0
4.0 ~ 5.0
5.0 or less
Emulsifier for vinyl acetate
Z-320
92.0 ~ 94.0
19.0 ~ 24.0
3.5 ~ 5.0
5.0 or less
Water based polymer-isocyanate adhesives
Z-220
90.5 ~ 92.5
11.5 ~ 15.0
4.0 ~ 5.0
5.0 or less
Emulsifier for vinyl acetate emulsion
a) Viscosity of 4% aqueous solution at 20 degree C     b) 4% aqueous solution




Z-PVOH Quality Map




Applications of GOHSEFIMER Z
Emulsifier
  By using GOHSEFIMER Z as an emulsion protective colloid agent for vinyl acetate-based emulsion, a unique emulsion will be obtained. This will have a higher degree of water-resistant bond strength, unachievable with standard PVOH products.
Coating Agent
  The demand for GOHSEFIMER Z is increasing for applications to coated and non-coated paper products requiring a higher degree of water resistance. As a coating agent for thermal printing paper and ink jet printing paper, GOHSEFIMER Z has been extremely popular.
Adhesive and Binder
  GOHSEFIMER Z excels in adhesion to various materials with outstanding water resistance properties. We are currently expanding the scope of applications of GOHSEFIMER Z products.




Typical Cross-Linking Agents used with GOHSEFIMER Z
Group
Typical Examples
Compound
Parts
Pot Life
Amine compounds
Ethylenediamine
0.1 ~ 5phr
2hrs. or shorter
Aldehyde compounds
Methylol compounds
Glyoxal
Water-soluble melamine resin
0.1 ~ 5phr
0.1 ~ 5phr
2hrs. or longer
2hrs. or longer
Epoxy compounds
Isocyanate compounds
Polyfunctional epoxy resin
0.1 ~ 5phr
24hrs. or longer
Multivalent metal salts
(Al, Ti, Zr, Mg, etc.)
Al2(SO4)3
1 ~ 5phr
24hrs. or longer




Resistance of Film to Heat and Water
Sample
Test no.
1
2
3
4
5
6
PVOH
Z-200 (part)
NM-11 (part)
100
100
100

100

100

100
Waterproofing agent
Water-soluble melamine resin (part)
Glyoxal (part)
5


5
5


5
Hydrothermal resistance
Elution rate (%)
Degree of swelling (times)
100
-
17
11
8
3
100
-
100
-
100
-
(Test method)
Film formation: Thickness 40 mm, heat treatment at 100 degree C for 15 min. after 2 days of air-drying.
Hydrothermal resistance: Elution rate (%) after hot water soaking at 80 degree C for 1 hr.




Examples of Emulsions Incorporating GOHSEFIMER Z
Emulsion NO.
1 2 3 4
Polymerization Recipe
Z-210(parts)
Z-220(parts)
N-300(parts)
GM-14(parts)
4



3



5



3
Vinyl acetate (parts)
Water (parts)
Polymerization initiator
36
60
APS
37
60
APS
45
50
HPO/TA
47
50
APS
Properties
Evaporation residue (%)
Viscosity(mPa•s,25 degree C)
pH
Apparent graft ratio (%)
Freeze-thaw stability
(number of cycles)
Water proof adhesion test
40
15,600
4.3
76.1
5<

13hr
40
27,300
4.2
76.1
5<

95hr
50
13,000
4.5

0

×
50
53,000
4.0
42.3
5<

×
NOTE   1) APS: Ammonium peroxosulfate
  2) Apparent graft ratio: An emulsion film was air-dried at 20 degree C, treated with acetone at 40 degree C for 8 hours and with hot water at 80 degree C for 8 hours, and the extraction-residue was calculated.
  3) In the water proof adhesion test, an emulsion was applied to faces of birch specimens being glued at a coating weight of 100 g/m². The specimens were glued together and pressed for 24 hours at 200 gf/cm². After removal of the pressing force, the resultant sample was allowed to stand for 24 hours. This sample was used as a test piece. The test piece was immersed in boiling water and the time elapsed until the bonded faces came apart was measured.




Properties of Polyvinyl Acetate Emulsion using GOHSEFIMER Z as an Emulsifier
Mixing ratio
Emulsion properties
Viscosity
S.V.I
Solids
( Poise )
 
( % )
G.f
( % )
Z-200: 4 parts
Initiator (APS): 0.08 parts
VAC: 36 parts
Buffer (NaOAc): 0.02 parts
Pure water: 60 parts  
120
0.5
40
73
Z-100: 5 parts
Initiator (APS): 0.08 parts
VAC: 45 parts
Buffer (NaOAc): 0.02 parts
Pure water: 50 parts  
23
0.3
50
69
Viscosity:
 Brook field viscometer, 10 rpm, 25 degree C
S.V.I:
 Obtained by log (viscosity at 2.5 rpm/viscosity at 20 rpm) ÷ 0.903
Solids:
 Obtained by drying samples for 3 hrs. at 105 degree C
G.f (%):
 Grafting ratio
 Obtained from residual rate.
 After extracted Em film with warm Acetone followed by hot water.
 cf) G.f of GM-14 use Em. (55% solids) is 40-50%.




UV Visible Spectrum of Chelate Complex Absorbance



Dissolution and Storage
Dissolving GOHSEFIMER Z
GOHSEFIMER is charged into room temperature water while stirring. The water is heated immediately with constant stirring, and kept at 90 to 95 degree C for 30 to 60 minutes.

Storing GOHSEFIMER Z
The properties of a GOHSEFIMER Z aqueous solution may change (e.g. its viscosity may increase) if it is stored for long periods of time. Color changes or increased viscosity may also be induced by rust or metallic ions entering the solution.

Note
When mixing with defoaming agents, anticorrosives, antiseptics or other chemicals, follow the directions given for handling these chemicals.
Avoid storage in hot, humid areas as the product may incur blocking or its properties may change.
GOHSEFIMER Z will maintain its properties and stability if stored at moderate temperatures.
However, its functional group makes it highly chemically reactive, and introducing other chemicals into the product may result in its becoming insoluble or saponified.


Comparison of Effluent Water Loads of Water Soluble Polymer
Polymer
COD (mg/l)
BOD5 (mg/l)
GOHSEFIMER Z
990
0.7
GOHSENOL
600 ~ 1000
5 ~ 10
Corn Starch
360
740
Measuring conditions: Sample concentrations mean pure material concentrations.
COD was measured by potassium permanganate method (JIS K 0102), and BOD5 means the BOD value of over 5 days.
Measurement: Registration No. of measurement certification enterprise, Osaka No. 10013, KK Osaka Environmental Technology Center.




  1. Reactive type PVOH GOHSEFIMER Z type
  2. Water resistance of GohsefimerZ / crosslinking agent
  3. Adsorption property of formalin of Gohsefimer Z
  4. Characteristics of GOHSEFIMER Z type Application examples for emulsifier
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